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Installing Your
Central Vacuum
© 2006
Thinkvacuums.com - Any copying of the content and/or style of this page is
prohibited. |
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The
project you will be undertaking is basically a
straightforward job which does not require special skills
or tools and can be done within hours. Installation is
simple, but remember; take your time and consider
everything before cutting into a wall of floor, and
be sure to check for hidden electrical wires or plumbing
and heating equipment.
System Planning & Layout
The Power Unit is designed to be
wall-mounted away from the living area of the home and
connected to the living area by means of permanently
installed in-wall tubing, fittings and inlets. Use the
following examples as an aid in planning the installation
in either new or existing construction. You should be able
to adapt the
examples shown to your specific home layout.
Power Selection
The most important decision when buying a
central vacuum is the core of the central vacuum system,
which is the vacuum unit itself, which is typically
located in the garage, basement or utility room. We
recommend the best power unit based on the size of a home,
the longest run of tubing and the number of inlet valves.
When choosing a built-in central vacuum system, the
process begins with the power unit.
Power units
vary in size, motors, separation techniques, and
filtration methods. All these elements directly affect the
overall performance and cleaning power of any central
vacuum system.
Recommended number of Inlet Valves
When determining the number of inlet valves it is
important to proves maximum coverage with a minimum number
of inlet valves. However, there is not a maximum number of
valves per unit. As a general rule of thumb, the
approximate number of inlet valves needed for a home can
be calculated by dividing the total square footage by 600
(if a 30-foot hose is being used).
The
Longest Run of Tubing
Excessively long
tube runs can affect performance. Therefore, the length of
tubing running from the exhaust location to the furthest
inlet valve from the power unit should be no longer than
that recommended on the Model Selection Chart. If the
power unit will be exhausted outside, the length of tubing
used for the exhaust should be included in the total for
the longest run. Exhaust runs from the power unit should
be no longer than 30 feet.
Fittings
It is important to take into consideration the reduction
of airflow that occurs with fittings. Be sure to include
fittings when calculating the longest run.


The Ranch Style House
Here the power unit is mounted in the garage. The intake and
exhaust tubing, the only exposed tubing in the installation
runs up the garage wall and into the attic. The trunk line
runs horizontally through the attic from the power unit to
the furthest inlet location. Branch lines spread throughout
the attic, connecting the trunk line to the inlet tubing.
Each inlet tube is threaded vertically through and inside
wall. Located in hallways, and in large rooms, the inlets
are placed to provide maximum access to all cleaning areas.

The Two-Story House
A double-trunk line system is commonly used in two-story
houses. The intake tubing runs up the basement wall and
connects to the main trunk line, which runs along the
unfinished basement ceiling. Two first-floor inlets are
connected to the basement trunk line by vertical inlet lines
run through interior walls. In the center of the house, a
vertical branch line runs from basement trunk line, through
stacked closets, up into the attic. A second trunk line runs
across the attic and two branch lines connect to inlet lines
which are dropped down through upstairs interior walls.
The Split-Level House
Like the two-story house, the split level installation
commonly calls for a two-level trunk line. Here, the power
unit is located in the garage. The intake tubing runs
exposed up the garage wall and into the ground level
section's attic. Two branch lines connect this part of the
trunk line to inlet lines which are dropped inside interior
walls. A vertical branch line runs to the upstairs attic,
where the trunk line branches into a T-shape. This trunk
line connects to two upstairs inlet lines and to one inlet
which drops though an upstairs wall and down into the
third-level utility room to services this entire level.
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Ranch Style |
Split-Level |
Two-Story |
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Power Unit Location
In selecting the Power Unit Location, the following points
should be carefully considered. Install the Power Unit as
far away from the living area as possible, so that normal
activities can be carried out without any disturbing noise
that might emanate from the Power Unit while vacuum cleaning
is in progress. An ideal location for the Power Unit would
be the garage, where the unit's Inlet Valve will serve well
when you wish to vacuum you car and the exchange of the
filter will be easily facilitated. Other suitable locations
can also be found in a basement, basement crawlspace,
furnace room, under a weatherproof sundeck, laundry room,
carport or any ventilated storage area.

The Power Unit is an electrical appliance and it's location
should be near an electrical power outlet. If there is no
existing outlet available, a separate grounded circuit
should be installed. Be sure to never overload the circuit!
Check the unit's specifications for proper power supply
requirements.
Installing of Power Unit
The power unit is screwed to the wall with the bottom screws
of the mounting bracket about 48" up from the floor to
allow convenient removal of the dirt canister. For proper
motor cooling there must be at least 8" between
the unit and
the ceiling. If mounting on plaster or panel walls, be sure
mounting bolts enter studs. If mounting on concrete wall,
drill the wall with a masonry bit and insert plastic or lead
anchors. As an alternative mounting on concrete walls, 2" x
4" studs or plywood may be suspended from overhead. With the
power unit mounted, strip the low voltage wire and crimp
into two "slip-on" terminals provided. Connect the main tube
line to the intake valve on the unit. Do not cement this
connection in case you wish to remove at a future date. For
top loading units follow directions provided with unit.
Remember: Central
vacuums must have room to breath...
DO NOT ENCLOSE!
Exhausting The Power Unit
Join tubing to the power unit's exhaust line and run the
exhaust to the outside. The exhaust should not be vented
into a wall, a ceiling, or a concealed space of the house.
The best way to exhaust the power unit is directly through
an exterior wall. You can also run the exhaust tubing though
the attic to a roof vent.
Locating The Wall Inlets
First Consider
Where the furniture will be.
Where the telephone table will be.
If there will be a flower vase there
Will this be the place of your favorite armchair.
Quantity of Vacuum Inlets
To many vacuum inlets does not make sense! Most of them
would never be used anyway as the hose is long enough.
The inlets should be accessible and convenient to use. You
should choose central locations on interior walls which will
allow you to clean several rooms from one inlet. Some of the
ideal locations are in hallways, at the bottom of stairs,
and near doorways.
Try this method for determining your inlet locations. Cut a
30 foot piece of string and tie one end to a heavy object or
have a helper hold it at the planned location. Next, tie the
other end of the string to a 3 foot long stick (or to the
system's cleaning wand itself). Beginning at the location
farthest from the power unit, use the stick and string as a
substitute for the vacuum hose and wand. Make sure you reach
all parts of the floor and ceiling and allow for the hose
looping around large furniture. The inlet location itself
should not be blocked by furniture or placed on a wall where
it will be blocked behind an open door. Move toward the
power unit location, use this method to outline all your
cleaning zones and to determine the exact location of all
your wall inlets. Allow for some overlap in cleaning zones.
Take some time and experiment with different locations until
you find the number of inlets you need and the most
convenient locations for your hose.

Floor
Mounted Inlet Vales
While the normal installation of inlet valves is in
partition walls, occasionally one must be installed in the
floor. In this case the location for the inlet valve should
be about two inches from the wall and not in a high traffic
area. As with wall installations, use a pilot hole drill to
make sure the location is clear of obstructions below. Cut a
hole that is
2-1/2" x 4-3/8" in the floor.
In the case of linoleum plate will be installed from below.
If the floor is carpeted cut a hole in the carpet with the
utility knife and slip the un-trimmed mounting plate under
the carpet. Fasten the mounting plate to the floor with
screws. A coupling and a short piece of tubing may be
required as a spacer between the mounting plate and the 90
degree fitting below
Installing
Direct Connect Inlets
Wiring Instructions For Electric
Inlets
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New
Construction |
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1) |
Install BUILDING WIRE
CONDUCTORS (1) though the approved type electrical
CONNECTOR (2) (supplied) until they protrude
approximately six inches from connector. Seat
connector firmly into the opening atop the WIRE
COMPARTMENT (4). Insert and secure LOCKING TAB (3). |
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2) |
Splice wires from
INLET VALVE RECEPTACLE (7) to the protruding
building wire conductors with #31 TWIST-ON WIRE
CONNECTORS (8) (not supplied).
NOTE: White wire to white wire and black wire to
black wire. |
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3) |
Feed LOW VOLTAGE RELAY
WIRES (5) through opening in the LVT COVER PLATE (6)
and connect to the two contact screws of INLET VALVE
FACE PLATE (9). |
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4) |
Push Inlet Valve face
plate (10) into MOUNTING PLATE (11). At the same
time, push ELECTRICAL CONDUCTORS (12) and connectors
(8) into WIRING COMPARTMENT (4). Back out the two
screws that hold the wiring compartment in place.
Slip upper FINISHED WALL CLIP (13) under the screw
heads and tightly fasten both wiring compartment and
upper finished-wall clip(13) with MOUNTING SCREWS
(supplied). |
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5) |
Install the lower
FINISHED WALL CLIP (14) with screws (supplied). |
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6) |
Secure Inlet Valve
face plate (10) to mounting (11) using the two
supplied color matched SCREWS (15). |
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Finished Construction
After pipe, low voltage relay control wire,
electrical building wires and opening in wall have
been cut;
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1) |
Remove mounting plate
NAILING FLANGE (16). Use a hack saw or score with a
razor knife along dotted line and snap off. |
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2) |
Repeat step one (from
New Construction) |
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3) |
Install modified
mounting plate with short 90 degree elbow glued in
position into wall opening. |
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4) |
Repeat steps 2-6 (From
New Construction) |
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Helpful Tips
Calculate later obstacles such as furniture,
appliances additional wall etc. ALWAYS OVER LAP (as shown
below).

You
should be able to reach your complete 100% dwelling or house
comfortably with the flexible hose including the highest
corner at ceiling height, have easy access to stairways, you
should not be using a portable vacuum to do this, it would
be mad!
Don't Forget The Cars!
If it is structurally possible, install a vacuum inlet
valve, near the main entry door(s) so that you can also
reach outside during the summer months.
Without a garage? You have a carport of just a parking bay
near the house; you do not have to do without your central
vacuum system! Install a vacuum inlet valve on the outside
wall.
For
Underground Tubing
If
the tubing is to be buried underground, dig a trench 12 to
18 inches deep along the side of the house. Fully assemble
and test the tubing and low voltage wire before filling in
the trench. It is recommended that the low voltage wire
installed outside be encased in conduit which is available
at most hardware stores. If the tubing is to run under the
eaves, the tubing must be supported by pipe straps at least
every 6 feet. On vertical sections, carefully snap-tie the
low voltage wire behind the tubing.
Beginning The Trunk Line
Tips
Locate the exact path of your pipe network. Network the pipe
as short as possible, as short and direct as possible.
Reasonably short, but not just to save money.

Start with the inlet line that is farthest from the power
unit. Place 90 degree elbow onto a section of tubing and
align it with the inlet tubing at the height it will run
across the attic joists. Mark the inlet tubing where the
elbow will join, allowing 5/8" for the tubing that inserts
into the fitting's collar.
Now, cut the inlet tubing at the marked line. Make sure the
cut is straight and even. Attach the elbow and check its
fit. Then insert the first section of tubing into the other
end of the elbow.
Connecting A Branch Line
A branch line connects the inlet line to trunk line. Attach
a 90 degree elbow and run
tubing
from the inlet line to the trunk line. To align and measure
the branch line, attach a 90 degree Tee fitting to the trunk
line. Make sure the Tee connects with the air flow going
toward the power unit. Align, measure, and mark the branch
line for inserting it into the Tee fitting. Then, cut the
branch line to length and insert it into the Tee. Check to
make sure the cut is straight and even. Connect the next
section of the tubing to the out-take side of the Tee
fitting. Continue the trunk line until you come to another
branch line junction point.
Completing The Trunk Line
Continue to run the trunk line toward the power unit,
connecting all branch lines as you go along. Again, make
sure you connect all fittings with the air flow toward the
power unit. Bring the trunk line to the access hole you have
drilled for the power unit's intake tube. Place a 90 degree
elbow over the hole and cut the trunk line to fit into this
final elbow. Allow 5/8" of tubing to fit into the elbow's
collar.
Connect
the elbow to the trunk line so that it aligns over the
intake access hole. You will make the intake tube connection
itself after you have installed the power unit. When you are
satisfied that all fittings and tubing are aligned for
maximum air flow, make sure that all your cuts are square
and that all joints are tight. Then, prepare the tubing and
cement.
Please Note: Avoid The Following
Installation Variations!

These unwise methods trap dirt.
Also, this will slow down the airflow and accumulate debris
fallen by gravity into vacuum valves installed lower than
the main line.
Assembling A Basement Trunk Line
Basically, the tubing network is assembled the same way for
a basement installation. Begin the trunk line at the
farthest inlet line from the power unit. Measure and cut the
inlet tubing to the length required to align the trunk line
with the joists or ceiling. Cement the inlet tubing and
connect at the 90 degree elbow. Make all branch line
connections in the same way you would an attic installation.
Make sure that all branch lines enter the trunk line at an
angle that is at least level with the trunk line. Make sure
all the fittings are oriented so the air flows toward the
power unit. Complete the trunk line to the power unit
location.
Connecting
Low Voltage Wire
Ideally, you will run the wiring
and
make all the wiring connections after you have completed the
tubing system. Of course, the inlet wiring must be run at
the time the inlet tubing is threaded though the walls.
Run the low voltage wiring along the trunk line; at
approximately 12" - 18" intervals, use electrical tape to
secure the wire to the tubing. Then, run wiring along the
branch lines from the inlet lines to the trunk line. Also
secure this wiring with electrical tape.
At the joint of the inlet line and branch line, make a
two-wire connection. Use wire nuts to make the connections
and
insulate
each connection with electrical tape.
At the junction of every branch line and the trunk line, cut
the trunk line wire and connect it to the branch line wire.
Connect this wiring in groups of threes - one branch wire,
one in-coming trunk line wire, and one out-going trunk line
wire. Insulate all wire connections with electrical tape.
Complete all wiring connections up to the power unit's
intake access hole. You will make this connection when you
mount and connect the power unit. If, for some reason, you
want to connect the wire as you go along, make the same
two-wire and three-wire connections where required.
Secure Wire To Tubing
The low-voltage power wiring is run along with the tubing.
To make sure the wire is secure and will not hang-up in the
wall, use electrical tape to attach the wire to the tubing.
Using
Flexible Tubing
Flexible tubing may be used to circumvent an obstacle or to
make a difficult turn. Attach this tubing to the PVC tubing,
cementing only the outside of the PVC tubing as you would
for a hard-fitting connection. Whenever you use the flexible
tubing, you must secure both ends of it with support
strapping.
Making A Joint
Insert the tube into the fitting, aligning the two parts as
they will be installed. Mark the
tube
and the fitting so that you can quickly realign the joint.
Apply cement only to the outside of the tube. Dab the cement
generously in an inch-wide band. Insert the tube into the
fitting with the alignment marks a quarter turn apart, and
then quickly push and turn the fitting to align the marks
and spread the cement. Allow one minute for the joint to
dry. You may also use electrical tape or duct tape to
further seal the joint.
Cutting &
Gluing Tubes & Fittings
Measuring
When sizing tubing, measurements should be taken from the
base of the pipe located on the inside of the fitting hub.
As each section of tubing is cut, it should be dry fitted
before the next measurement is taken.
Cutting The Tubing
The tubing should be cut as straight and square as possible.
Rough edges must be removed with a utility knife or sand
paper.
Dry Fitting
Once all the pieces have been cut they should be dry fitted
to check for correct fit
and measure. The markings on each fitting can be used for
alignment.
Gluing
PVC cement actually welds the fittings to the tubing. A
chemical reaction permanently joins the molecules from each
surface to produce an airtight seal. Before cementing, both
tubing and fitting must be absolutely free of PVC burrs,
dirt and grime. Components should be wiped with a clean
cloth when necessary. Cement should be applied liberally,
but to the TUBING ONLY.
Cement applied to the fitting will be pushed ahead and
create a rough bead on the inside of the fitting. Beads
reduce air flow and could cause clogs. The tubing should be
inserted all the way into the fitting and twisted a quarter
of a turn to distribute glue evenly. Excess cement should be
wiped away with a rag. Glue should be allowed several hours
to set before the vacuum system is used for the first time.
Vacuum
Leakage Test
If the installation is done professionally, and all these
procedures duly followed, it should not be necessary to run
a vacuum leakage test.
Use a piece of wire to short-circuit the low voltage
connectors at the power units side. When all the pipes are
capped, and all the vacuum valves are closed, there should
be no air coming out after 10-15 seconds. If there is still
lots of air coming out, there is a leakage.
Important
The power unit may overheat if the pipe is clogged for more
than 30 seconds.
Final System Check
Be sure all inlets are closed and soil bag is in place.
Check switch on power unit for manual on/off operation.
Check each wall inlet to be sure contacts activate the power
unit when the hose is inserted. A short piece of wire can be
used to short contacts in the wall inlet together to
activate power unit. Check each wall inlet and tubing
connection for air leaks. Check power unit for leaks around
inlet tube and dirt receptacle.
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© 2006
Thinkvacuums.com - Any copying of the content and/or style of this page is
prohibited. |
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Toll Free 800-322-2965
© Copyright www.ThinkVacuums.com 2008 Coral Springs,
Florida 33065 Our Retail Location Hours are
Monday-Friday 8-6, Saturday 10-4 |
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